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Grinding media is used in several industries, including mining, chemical manufacturing, and pharmaceuticals. These products are usually steel rods or balls that are used in grinding mills to reduce the particle size of materials – often to create powdered products. 

Manufacturers of grinding media are always looking for methods to streamline their processes and increase efficiency as the competition heats up in these markets. Using dependable and affordable bulk packaging options, such as bulk bags, is one efficient strategy.

Custom Bulk Bags is a leading manufacturer and supplier of flexible intermediate bulk containers (FIBCs) in South Africa. We produce up to 3.5 million bulk bags per year and our products can safely hold between 500kg and two tonnes of material per bag. We offer several UN-certified designs and attachments, making our products fully customisable to meet your unique needs.

How to stay within the safe working load of a FIBC

The value of efficiency in the production of grinding media

The grinding media sector depends on its ability to provide premium goods at reasonable costs continuously. To achieve this, producers must optimise their production procedures, reduce waste, and guarantee seamless supply chain logistics. 

Conventional packaging methods, like loose loading or steel drums, can be expensive and ineffective. Drums are non-flexible so there is a lot of wasted space inside the container when round balls are placed inside. They are also quite tricky to handle and manoeuvre, which raises labour costs and poses safety risks. 

Bulk bags are a viable and economical substitute for South African grinding media manufacturers and end users. These flexible containers are made of high-strength woven polypropylene fabric, enabling them to mould around the steel balls and minimise wasted space within.

Why you need to consider automation for bulk bag filling

In addition, bulk bags can withstand the weight and impact of grinding media during transport. FIBCs have some important advantages over conventional packaging products:

  1. Cost-effectiveness – In general, bulk bags are less expensive than steel drums, especially when labour and storage space savings are taken into account.
  2. Space efficiency – Storage space is maximised thanks to the design of bulk bags. Compared to large drums, they can be stacked effectively, reducing the amount of wasted warehouse space.
  3. Secure transit – Bulk bags are designed to ensure safe transportation and handling during loading and unloading. Their sturdy design and lifting loops can support up to two tonnes of weight.
  4. Reduced waste – Bulk bags limit product waste and these packaging containers can be reused a few times before needing to be recycled.
  5. Versatility – To meet the unique needs of grinding media manufacturers and end users, FIBCs can be modified with features like lifting loops, discharge spouts, or weather-resistant coatings.
Bulk bags being lifted off a trailer by a forklift

Using FIBCs for grinding media

Switching to bulk bags can offer companies better chances to boost productivity. To ensure safe and stable storage in your warehouse, Custom Bulk Bags can supply FIBCs with reinforced bases and safe stacking features.

If your bulk bags don’t have bottom discharge spouts or dust-proof fill spouts, think about adding these. This minimises the production of dust and lowers the chances of product mishaps by making filling and discharging more efficient.

For producers of grinding media, FIBCs also have advantages beyond savings and increased productivity. Since bulk bags can usually be reused, there is less packaging waste generated when compared to single-use alternatives.

Custom Bulk Bags can also print branding details and your company’s logo on your FIBCs to increase brand awareness along the supply chain. We provide a range of premium, fully customised bulk bags that are made to maximise your efficiency for transit, storage, and general use.  

Our team of professionals can help you choose the ideal FIBC solutions, guaranteeing the best results and financial savings. We will guide you through the ordering process to ensure you get the best packaging solutions you need. For more information about our bulk bags or to get advice on the ideal designs, please contact us today.

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Custom Bulk Bags is a leading South African manufacturer of woven polypropylene bags for various industries, such as mining, chemicals and food. We are able to produce over 3.5-million bulk bags per year, keeping our customers in stock at all times. Our bags adhere to the highest levels of quality as a result of our stringent in-house testing and quality control programmes.

Custom Bulk Bags holds ISO 9001 certification and we currently have a number of UN-certified designs. We are a Level 2 B-BBEE manufacturer and supplier and fall under the ownership structure of Deneb Investments Limited. For more information on our products, contact sales@custombulkbags.co.za. Follow us on Facebook, LinkedIn and Instagram for our latest news and industry insights.