An efficient supply chain is a successful one. This is made possible by modern bulk bag handling equipment in storage facilities, as it makes handling and throughput easier and faster. These devices, which include palletisers, conveyors, and loading and discharging systems, are crucial for increasing output and decreasing downtime.
To stay competitive, these systems must be kept up-to-date. Custom Bulk Bags is a leading manufacturer and supplier of bulk bags in South Africa. We produce up to 3.5 million units per year, and our products can safely hold between 500kg and two tonnes of material per bag. Our products meet international standards for quality and safety as they are UN-certified designs that can be tailored to match your handling equipment.
A recent survey by Spiroflow showed that three-quarters of businesses are upgrading their handling equipment and preparing for growth. “77% percent of production managers, engineers and executive managers in the food, chemical and consumer products industries are planning on [upgrading their handling equipment] within the next two years,” states the report.
This broad movement demonstrates how these systems play a significant role in streamlining operations. Simple growth is the main force behind this upgrading trend. Existing handling equipment can become outdated or incapable of managing the increasing throughput as companies grow and production volumes rise.
Optimising handling equipment for optimal results
Upgrading bulk bag handling equipment can significantly increase production and supply chain efficiency. By eliminating the need for physical labour, modern and automated systems lower the possibility of mistakes and accidents. In addition, sophisticated control systems lead to exact and consistent filling weights, which guarantees proper inventory management and minimises product loss.
Increased throughput from faster filling and discharge rates enables companies to process more materials in less time. Profitability can be increased and overall production capacity is improved by this enhanced efficiency. There are several other benefits to upgrading handling equipment, too.
Improved safety for workers
In any industrial setting, safety is a top priority. Businesses can integrate the newest safety features by upgrading their bulk bag-handling equipment. To reduce dust and spills and to create a safer and cleaner working environment, modern systems make use of enclosed designs.
Workers are further protected by interlock systems and emergency stops, which reduce the possibility of mishaps. Modern sensors and monitoring systems can identify possible issues before they become serious, avoiding expensive downtime and guaranteeing the safety of both people and goods. Purchasing safe equipment lowers the likelihood of workplace accidents and related expenses, and it is also a wise financial decision.
Improving efficiency and reducing wastage
One of the most important factors for companies looking to stay competitive is efficiency. To reduce waste and save precious resources, modern technologies are made to minimise product loss during filling and discharge. By optimising material flow, automated systems save handling time and the requirement for manual intervention.
Energy-efficient motors and parts also use less energy, which lowers running expenses and makes the operation more sustainable. Businesses can reduce their environmental impact and increase their bottom line by optimising resources and making their handling equipment more efficient.
New handling equipment reduces downtime
Production can be severely disrupted by downtime, resulting in missed deadlines and lost income. By increasing the systems’ dependability and durability, upgrading bulk bag handling equipment helps to reduce downtime. Modular components are commonly used in the design of modern equipment, which expedites maintenance and repairs.
Advanced diagnostics and monitoring systems that can anticipate possible problems before they arise help with proactive maintenance and prevent unplanned breakdowns. Businesses can guarantee seamless and uninterrupted operations, increasing productivity and satisfying client demand, by reducing any form of downtime.
Employee ergonomics needs to be considered
Ergonomics and worker comfort can improve productivity and employee well-being. Upgrading handling equipment can lead to considerable ergonomic gains by eliminating the need for physical lifting and handling. These automated systems lower the possibility of musculoskeletal injuries.
Employee strain and fatigue are reduced when workers can use the equipment more easily, thanks to user-friendly controls and interfaces. Businesses can also boost employee morale, lower absenteeism, and increase overall productivity by implementing more ergonomic handling equipment.
Custom Bulk Bags can tailor packaging to your needs
We know how important it is to have the right bulk bag for your particular handling equipment, especially if you have just invested in new machinery. It’s much better to change your bulk bag designs to fit new equipment than to delay upgrades for the sake of using current bulk bags. We work closely with customers to offer solutions precisely suited to their requirements.
We provide professional advice on bag selection, taking into account elements such as discharge spouts, lifting loops, structure, and size. To improve handling procedures and boost productivity, our team of professionals can help you choose the best bag designs and features for your needs. For more information about our bulk bags or to get advice on the ideal designs, please contact us today.
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Custom Bulk Bags is a leading South African manufacturer of woven polypropylene bags for various industries, such as mining, chemicals and food. We are a Level 2 B-BBEE manufacturer and supplier and fall under the ownership structure of Deneb Investments Limited. For more information on our products, contact sales@custombulkbags.co.za. Follow us on Facebook, LinkedIn and Instagram for our latest news and industry insights.
